Hair Brush Manufacturing Solution
3-axis CNC tufting for cushion brushes, paddle brushes, round brushes, and vent brushes — curved surfaces, variable density, and multi-material handles.
What You Can Produce
Cushion Brushes
Air-cushion pad brushes with contoured tufting patterns. 3-axis Z-height control for variable-density bristle fields.
Paddle Brushes
Flat and curved paddle designs for detangling and styling. Wide-format tufting with consistent anchor quality.
Round & Vent Brushes
Cylindrical round brushes and vented barrel brushes for blow-drying. Rotary fixture options for 360° tufting.
Production Process
Step 1
Handle Molding
→
Step 2
Pad Assembly
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Step 3
Drilling
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Step 4
Tufting
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Step 5
Trimming
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Step 6
Finishing
Required Machines
3-Axis CNC Tufting Machine (with Z-height control)
Trimming & Flagging Machine
Brush Drilling Machine
Custom Curved-Surface Mold
Dual-Color Tufting System (for premium lines)
Rotary Fixture (for round brushes)
Production Capacity
| Line Configuration | Output (per month) | Operators | Floor Space |
|---|---|---|---|
| Single 3-axis machine | 100K–200K hair brushes | 3–4 | ~100 m² |
| Standard line | 300K–500K hair brushes | 6–10 | ~250 m² |
| High-capacity line | 600K–800K hair brushes | 12–18 | ~400 m² |