Industrial Brush Manufacturing Solution
5-axis CNC tufting for roller brushes, disc brushes, street sweeper brushes, and abrasive filament brushes — heavy-duty machines for thick-gauge wire, steel, and abrasive-impregnated filaments.
What You Can Produce
Roller Brushes
Cylindrical brushes for conveyor cleaning, surface treatment, and material handling. 5-axis tufting for full 360° bristle coverage with programmable spiral or straight patterns.
Disc Brushes
Flat rotary disc brushes for floor scrubbers, polishers, and grinding machines. Rotary table fixture for radial tuft patterns and variable density zones.
Street Sweeper Brushes
Heavy-duty segment and tube brushes for municipal and industrial sweepers. Steel wire and abrasive filament compatible with reinforced tufting heads.
Production Process
Step 1
Core Prep
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Step 2
Drilling
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Step 3
5-Axis Tufting
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Step 4
Trimming
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Step 5
QC Check
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Step 6
Shipping
Required Machines
5-Axis CNC Tufting Machine
Heavy-Duty Drilling Machine
Trimming Machine (reinforced blade)
Steel Wire Filament Feed System
High-Torque Servo Motors (upgraded)
Rotary Table Fixture (for disc brushes)
Production Capacity
| Line Configuration | Output | Operators | Floor Space |
|---|---|---|---|
| Single 5-axis machine | 500–2,000 roller brushes/month | 2–3 | ~120 m² |
| Standard line | 2,000–5,000 roller brushes/month | 5–8 | ~300 m² |
| Heavy production line | 5,000–10,000 units/month | 10–15 | ~500 m² |