Industrial Brush Manufacturing Solution

5-axis CNC tufting for roller brushes, disc brushes, street sweeper brushes, and abrasive filament brushes — heavy-duty machines for thick-gauge wire, steel, and abrasive-impregnated filaments.

What You Can Produce

Roller Brushes

Cylindrical brushes for conveyor cleaning, surface treatment, and material handling. 5-axis tufting for full 360° bristle coverage with programmable spiral or straight patterns.

Strip Brushes

Linear brush strips for sealing, conveying, and cleaning applications. Channel-mount and flexible-base configurations with continuous tufting.

Disc Brushes

Flat rotary disc brushes for floor scrubbers, polishers, and grinding machines. Rotary table fixture for radial tuft patterns and variable density.

Technical Brushes

Custom-engineered brushes for specialized industrial applications. Any geometry, any filament — designed to your specification.

Abrasive Brushes

Abrasive-impregnated nylon and steel wire brushes for deburring, surface finishing, and heavy material removal. Reinforced tufting heads standard.

Production Process

Step 1
Core Prep
Step 2
Drilling
Step 3
5-Axis Tufting
Step 4
Trimming
Step 5
QC Check
Step 6
Shipping

Required Machines

5-Axis CNC Tufting Machine
Heavy-Duty Drilling Machine
Trimming Machine (reinforced blade)
Steel Wire Filament Feed System
High-Torque Servo Motors (upgraded)
Rotary Table Fixture (for disc brushes)

Production Capacity

Line ConfigurationOutputOperatorsFloor Space
Single 5-axis machine500–2,000 roller brushes/month2–3~120 m²
Standard line2,000–5,000 roller brushes/month5–8~300 m²
Heavy production line5,000–10,000 units/month10–15~500 m²

Watch Industrial Brush 5-Axis Tufting in Operation

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Ready to Scale Your Industrial Brush Production?

Tell us your brush dimensions, filament type, and production volume. We'll configure a 5-axis tufting solution for your industrial application.

Industrial Brush Manufacturing Solution | 5-Axis CNC | Piiway