Toothbrush Manufacturing Solution

Our highest-demand category. Complete production solutions for manual toothbrushes, electric toothbrush heads, kids' toothbrushes, and travel toothbrushes — from injection molding to finished packaging. 1.2M–2.5M units/month capacity.

What You Can Produce

Manual Toothbrushes

Standard adult, children's, orthodontic, and specialty toothbrushes. Flat, curved, and ergonomic handle designs supported. Our highest-volume application.

Electric Toothbrush Heads

Replacement heads for sonic and oscillating electric toothbrushes. Round and oblong head geometries with precision tuft placement and >95% tip acceptance.

Kids' Toothbrushes

Small-head designs with soft filaments. Fine-pitch tufting molds for compact brush heads. Character-shaped handles and bright color combinations supported.

Travel Toothbrushes

Compact and folding toothbrush designs. Miniature tufting patterns with the same precision as full-size brushes — ideal for hotel amenities and travel kits.

Production Process

Step 1
Injection Molding
Step 2
Drilling
Step 3
Tufting
Step 4
Trimming
Step 5
Flagging
Step 6
Packing

Required Machines

Toothbrush Tufting Machine (2–3 axis)
Trimming & Flagging Machine
Brush Drilling Machine
Dual-Color Tufting System (optional)
Custom Tufting Mold (included)
Filament Auto-Feed System

Production Capacity

Line ConfigurationOutput (per month)Operators NeededFloor Space
Single machine (entry)300K–600K toothbrushes2–3~80 m²
Standard line1.2M–1.8M toothbrushes5–8~200 m²
High-capacity line2.0M–2.5M toothbrushes10–15~350 m²
Dual-line (2 shifts)3.5M–5.0M toothbrushes20–30~600 m²

Installed in Leading Markets

India

Multiple toothbrush factories in Gujarat and Maharashtra running Piiway 3-axis tufting lines. Dual-color capability for premium toothbrush brands.

Vietnam

Export-oriented toothbrush manufacturer in Binh Duong using our complete turnkey line — injection through packaging.

Indonesia

Growing domestic toothbrush brand running 2-axis tufting machines with local operator training provided during installation.

Watch Toothbrush Tufting Machines in Operation

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Ready to Start Your Toothbrush Manufacturing Line?

Tell us your target brush type, desired monthly output, and budget range. We'll send you a machine configuration and factory layout proposal within 24 hours.

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