Brush Production Lines We've Delivered

Challenge: A growing oral-care manufacturer needed to add dual-color tufting capacity for premium toothbrush lines while keeping defect rates low and changeovers fast between SKUs.

Solution: 2-axis and 4-axis CNC tufting machines with dual-color capability, plus flagging and trimming stations integrated into a single cell. Piiway supplied tooling, drilling fixtures and on-site commissioning.

Outcome: Stable dual-color tufting with consistent filament alignment, faster model changeover, and CE-certified, factory-direct pricing that avoided distributor markup.

Challenge: A makeup brush maker was shifting from manual tufting to automation to meet brand-client volume and reduce inconsistent bundle density and filament breakage.

Solution: Multi-axis CNC tufting machines with programmable density maps and gentle filament handling, paired with quality-control checkpoints for bundle consistency.

Outcome: Repeatable bundle density, lower filament breakage, and the flexibility to serve multiple brush shapes from one production cell.

Challenge: An industrial brush producer needed to handle heavy-duty filaments and custom mold requirements for roller and road brushes that manual stapling could not meet at volume.

Solution: Heavy-duty tufting and stapling configuration with custom mold design, supported by Piiway engineering for line configuration and after-sales service.

Outcome: Ability to produce heavy-duty roller and road brushes to custom specs with reliable throughput and reduced manual labor dependency.

Challenge: A broom factory faced high labor turnover and staple-machine jams while trying to meet large distributor and retail contracts.

Solution: Automated stapling and trimming/flagging machines with quick-change tooling and operator training, designed for high-volume cleaning and broom brush production.

Outcome: Higher output per operator, fewer jams, and the production stability to fulfill large distributor contracts on schedule.